Milwaukee FUEL Surge Hex Hydraulic Driver in use

Milwaukee Surge vs FUEL: Choosing the Right Tool for You

In this article, we compare the Milwaukee Surge against its counterpart, the FUEL series, offering insights to help you determine which aligns better with your job site needs.

What is Milwaukee FUEL?

Info graphic of Milwaukee FUEL

Milwaukee FUEL represents a comprehensive tool lineup designed to elevate performance across various applications. At its core is the renowned Brushless Motor technology, a game-changer in the industry. This innovative motor design delivers superior power, heightened efficiency, and extended tool life compared to conventional brushed motors. The introduction of this series marked a pivotal moment with various cordless systems, including grinderscircular sawsimpact wrenchesbrad nailersdrills, and more.

Industry Firsts in 2012

These milestones were not just feats of engineering; they were made possible by the foresight and ingenuity that Milwaukee consistently brings to the table.

M18 FUEL Features

  • Recognized as the most powerful 18v cordless tools in their class.

  • Extensive range of over 175 performance-driven, trade-focused solutions.

  • The POWERSTATE Brushless Motor, REDLITHIUM Battery Pack, and REDLINK PLUS Intelligence Hardware and Software are three Milwaukee-exclusive innovations.

Recognized as the most powerful 18v cordless tools in their class, M18 FUEL tools have earned their reputation through reliability, performance, and a commitment to meeting the demands of professional applications.

While M18 FUEL stands tall in the spotlight, Milwaukee doesn't neglect the demands of other tradesmen. M12 FUEL tools also incorporate the three Milwaukee-exclusive innovations in a compact structure—the POWERSTATE Brushless Motor, REDLITHIUM Battery Pack, and REDLINK PLUS Intelligence Hardware and Software. This trio ensures unmatched power, run time, and durability.

What is Milwaukee Surge?

Info graphic of a Milwaukee M12 FUEL SURGE Hex Hydraulic Driver

The Milwaukee FUEL Surge transforms tools with its hydraulic drive, offering a quieter, smoother operation. Up to 50% quieter than standard impact drivers, Surge balances reduced power impact for optimal performance in diverse applications. It redefines the impact driver landscape from construction to woodworking, providing professionals with a silent powerhouse that excels in performance and noise reduction.

Check out this video on Milwaukee Surge to hear what trade professionals say about it. 

The Milwaukee FUEL Surge boasts significantly reduced noise levels, operating at a decibel level much lower than standard impact drivers. This feature caters to professionals and users working in noise-sensitive environments. 

Beyond noise reduction, the hydraulic drive ensures a smoother operation, minimizing vibration for a more controlled driving experience. This enables users to maintain precision even in delicate applications, making the Milwaukee FUEL Surge a standout choice for those prioritizing noise reduction and operational smoothness.

Eric Rusch, director of product marketing for Milwaukee ToolMilwaukee Tool, said, “Milwaukee has always been at the forefront of fastening technology, and with the launch of the M18 FUEL SURGE we were able to provide a better user experience through quieter operation and less vibration, while driving small to medium diameter fasteners equal to or faster than a standard impact driver.” 

Key Features of Milwaukee Surge: The Silent Powerhouse

  • Quieter Operation: Surge tools are designed to be up to 50% quieter than standard impact drivers, making them a preferred choice for indoor and noise-sensitive applications.

  • Reduced Power Impact: While still delivering impressive performance, Surge tools may have a slightly reduced impact power compared to traditional impact drivers, making them an ideal choice for tasks where a balance between power and reduced noise is crucial.

  • Versatility in Application:The Milwaukee Surge doesn't compromise on versatility. It is well-suited for various applications, from construction sites to woodworking projects, providing a quiet and efficient impact-driver solution.

The Milwaukee FUEL Surge redefines the landscape of impact drivers with its hydraulic drive technology, offering a quieter, smoother, and more precise operation.

Difference between Surge and FUEL

Milwaukee Surge and FUEL tools differ fundamentally, but both feature a brushless motor for enhanced power. Surge tools stand out by employing hydraulic fluid, offering a quieter operation ideal for noise-sensitive environments. The hydraulic fluid acts as a shock absorber, mitigating the noise generated during operation. It provides your tool with a cushion. This renders the tool significantly quieter and diminishes vibrations, ensuring a smoother user experience.

Info graphic of the fluid-drive hydraulic powertrain

In contrast, the higher torque rating of the Milwaukee FUEL Impact Driver makes it suitable for applications demanding robust power. If you’re on a busy construction site, the added noise would hardly make a difference as you'll most often be wearing hearing protection already. The choice between Surge and FUEL tools depends on the specific needs of the tradesman and the project requirements.

Milwaukee FUEL Applications

Man using a Milwaukee FUEL Impact Driver

Milwaukee FUEL tools are well-suited for heavy-duty applications requiring robust power. They excel in construction, framing, and other applications demanding sustained high impact. 

Professionals in construction, carpentry, and general contracting find Milwaukee FUEL tools such as the Milwaukee 2745-20 M18 FUEL 30 Degree Framing Nailer and the Milwaukee 2836-20 M18 FUEL Oscillating Multi-Toolbeneficial for their ability to tackle demanding tasks efficiently. The Fuel tool technology makes them ideal for nailing full round head and clipped or "D head" style nails into dense engineered lumber and handling cuts through tough materials.

Milwaukee SURGE Applications

Milwaukee FUEL SURGE Drill Driver in use

The quieter operation, smoother performance, and reduced wear of the Milwaukee FUEL Surge make it particularly suitable for precision tasks. It excels in applications where maintaining a quiet work environment is essential, such as residential or commercial operations, panel installations, cabinetry, and electrical work. Trades that involve delicate work with small fasteners, such as electricians and cabinetmakers, benefit significantly from the Surge.

Choosing Between FUEL and Surge

Milwaukee FUEL SURGE Hex Hydraulic Driver in use

Milwaukee FUEL and Surge tools offer options for various user preferences and work environments. The FUEL series is for those prioritizing maximum power in demanding tasks, making it ideal for heavy-duty applications like construction and metalworking. 

These tools deliver uncompromising strength, comparable to having a high-performance engine under the hood. If you require a comprehensive set of tools for your job site, the Fuel line is ideal, featuring various cordless systems encompassing grinders, circular saws, impact wrenches, brad nailers, and deep-cut band saws.

Eric Rusch, director of product marketing for Milwaukee Tool, emphasized the needs of professionals, particularly the Milwaukee M18 FUEL High Torque Impact Wrenches. He explained, “Through research in the field, we saw how users required not only more power but a solution with more versatility and features to improve efficiency. Milwaukee is disrupting the impact wrench industry again as these new wrenches deliver the best combination of power, speed, length and feature set — providing the best high torque impact wrench solutions for our users.” 

On the other hand, the Milwaukee Surge series is designed for professionals operating in noise-sensitive environments, providing a quieter operational experience without a significant compromise in power. Surge tools excel in settings that demand precision work and a subdued noise profile. 

Popular Mechanics Magazine reviewed the best impact drivers of 2024 and found that the Milwaukee M18 Fuel Surge is the best overall as it “features three speed settings and a dedicated, effective, self-tapping screw mode that helps get screws started and prevents them from stripping out.”

However, it's important to note that the Milwaukee Surge, though quiet in operation, is limited to a hydraulic driver. If your job demands various tools beyond a hydraulic driver, the Fuel line is the preferred choice due to its extensive range of cordless systems.

Key Highlights

  • Power Priority: FUEL tools are preferred if you prioritize maximum power and torque, especially for challenging, demanding tasks.

  • Noise Sensitivity: If working in noise-sensitive environments is a concern, Surge tools offer a quieter operational experience without sacrificing considerable power.

While navigating between FUEL and Surge, carefully consider your work environment's and tasks' specific demands. Milwaukee ensures versatile solutions in craftsmanship, recognizing that no one-size-fits-all solution exists.

Moreover, Milwaukee enhances its versatility by offering M12 and M18 platforms for its tools, including Surge. Highlighting the advantages and limitations of each platform, covering factors such as power, portability, and battery compatibility, empowers users to make well-informed decisions based on their individual preferences and the demands of their projects.

Making the Right Choice: Summing Up Milwaukee FUEL vs Surge

Milwaukee FUEL High Torque Impact Wrench in use

The Milwaukee Surge vs. FUEL debate centers on individual professional needs, with FUEL symbolizing a pinnacle in power tool engineering, featuring a Brushless Motor and industry-first achievements in 2012. Recognized as the most powerful 18v cordless tool, the M18 FUEL series embodies reliability and performance. 

In contrast, the Milwaukee FUEL Surge disrupts impact driver technology with its hydraulic drive, prioritizing quieter operation and precision tasks. Eric Rusch, director of product marketing for Milwaukee Tool for Milwaukee Tool, emphasized the improved user experience through reduced vibration and noise. 

Overall, Milwaukee remains a versatile partner, acknowledging diverse tradesmen needs and empowering users to make informed decisions between FUEL and Surge based on individual preferences and project demands. 

Milwaukee Surge Vs FUEL Frequently Asked Questions

Is there a noticeable difference in power between Surge and FUEL tools?

  • Surge tools may have a slightly reduced impact power compared to FUEL tools. However, their quieter operation balances this trade-off, making them suitable for noise-sensitive environments.


What is Milwaukee M18 Fuel Surge?


What is the Milwaukee M12 Surge?

  • Though similar to the M18, the M12 Surge was the first in the industry to have a 12-volt hydraulic impact driver. The main difference between the two is their voltage. 


Does the Milwaukee Surge feature brushless technology?

  • The Milwaukee M18 FUEL SURGE 18-Volt Lithium-Ion Cordless 1/4 in. Hex Impact Driver (Tool-Only) is equipped with brushless technology. 


What is the noise level in decibels for the Milwaukee Surge?

  • Regarding noise, the Milwaukee M12 FUEL Surge Hydraulic Impact Driver operates at 87 decibels. This makes it 7–13 decibels quieter than our other 12V impact drivers.


When was Milwaukee FUEL introduced?

  • Milwaukee FUEL debuted in 2012, marking a significant milestone in power tool innovation.


Are Milwaukee Surge and FUEL Tools Compatible with Each Other's Batteries?

  • Absolutely. Surge and FUEL tools can happily share the same batteries. It's like having a universal remote for all your devices; one size fits all, making your work seamlessly cordless.